HB Full-auto Vacuum Reflow Oven -HB HV Series

Make quality voidless, make vacuum real Remove bubbles by pressure difference Super strong vacuum greatly reduces void rate No temperature drop in vacuum zone Actual profile from vacuum reflow oven Unique triple induction technology Real-time monitoring in vacuum zone
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DETAILS


HB auto Vacuum Reflow Oven for high quality products request


Product Introduction

1. HB vacuum reflow oven is a high-end and high-quality soldering equipment independently developed and built by the R&D team of HB Technology.

2. It is suitable for semiconductor, aerospace, national defense and military industry, medical care, automotive electronics, 5G communication, LED and other fields with high precision and ultra-high requirements.

3. Efficient heating, precise control, patented structure and heating technology, heating up to 400 ℃, temperature control accuracy ±1℃

4. Strong vacuum capacity, can reduce the void rate by more than 90%, and greatly improve the reliability of solder joints.

5. The unique structural design of the vacuum chamber, the vacuum upper cover will be opened when the top chamber opened, which is easier to maintain.

6. Vacuum zone is no longer blind, real-time monitoring temperature and vacuum degree, easy to adjust temperature profile, maintain high soldering stability of products.


Principle of vacuum soldering

1. Conditions for introducing vacuum

Vacuum soldering technology is a kind of reflow soldering technology which introduces vacuum environment into reflow soldering process. After the product enters the reflow zone, a vacuum environment is created to improve the welding quality.


2. Remove bubbles by pressure difference


The external environment of solder joints in molten state is close to vacuum. Because of the pressure difference between inside and outside the solder joints, bubbles in the solder joints overflow, which greatly reduces the void rate of solder joints and improves the reliability of solder joints.


Core technology & Advantages

Super strong vacuum greatly reduces void rate

1. Super strong vacuum capacity, as low as 1 torr vacuum, can greatly reduce the void rate, improve the reliability of solder joints. According to customer's  test, the lowest void rate can reach 0.02%, and the solder joint is reliable.

No temperature drop in vacuum zone

2. The vacuum chamber is three-dimensional insulated, and medium-wave infrared heating compensation is adopted to prevent temperature drop, and the solder quality and yield are higher.


Unique triple induction technology

3. The front, middle and rear triple induction technology effectively prevents the pressure plate and clamping plate when the vacuum chamber is closed, and the production is more intelligent and assured.

Real-time monitoring in vacuum zone

4. Vacuum zone is no longer blind, real-time monitoring of temperature and vacuum can be equipped with a special temperature tester, easy to adjust the profile, maintain the stability of soldering products.


Specification

HB Full-auto Vacuum Reflow Oven

No.

Item

Spec.

1

Dimension

L7056*W1470*H1580mm

2

Net weight

≤3500Kg

3

Operation position

Entrance

4

Conveyor direction

L→R(or R→L

5

Fixed rail

Front rail

6

Min. PCB size

50WX150L mm

7

Max. PCB size

400WX450L mm

8

PCB thickness

≤4mm

9

Rail loading capability

Light-duty: 3kg/mHeavy-duty:15kg/m

10

PCB Top clearance

30mm 

11

PCB Bottom clearance

30mm

12

PCB process edge

Each edge≥5mm

13

Conveyor speed

300~2000mm/min 

14

Conveyor height

900±30 mm

15

Allowable PCB edge deviation

≤0.5mm

16

Rails parallelism

±1 mm

17

Conveyor accuracy

< ±3%

18

Width adjust range

50-410mm

19

Width control mode

By manual/Motor/Auto

20

Preheat zones number

Top10 / Bottom 10total 20 zones

21

Preheating length

4190mm

22

Heating mode in preheat zone

Hot air convection

23

Vacuum heating zone

1

24

Vacuum heating length

600mm

25

Heating mode in Vacuum zone

IR medium-waveoption

26

Vacuum degree

1 Thor

27

Vacuum pump

360m3/h

28

Vacuum pump location

External

29

Working noise

<70db

30

Set temperature

Max. 350℃ 

31

Overheat alarm

standard

32

Warm up time

30mins

33

Cooling zone

3 zones

34

Cooling mode

Water chillerexternal

35

Cool water temp.

<15℃

36

N2 consumption

35--45m³/h500ppm

37

N2 concentration requested

99.999%

38

N2 pressure requested

0.5Mpa

39

Exhaust pipe size

3*φ150mm

40

Exhaust volume 

15/min

41

Sytime

30s

42

Voltage

3P5W 380V50/60Hz

43

Power

125 KVAincluding vacuum pump

44

Withstand voltage

1500V

45

Ground resistance

<1 Ohm

46

Insulation resistance

> 25 Mohm

47

Port

Rear/Electric box power socketEntrance/AirExit/N2

48

MES

NetwareOption